Sigma I Neo: 100% Air-Cooled Induction Cap Sealing Machine
Inline induction foil cap sealing for 20–120 mm closures at up to 32 feet per minute, on a single 230V single-phase supply.
The Sigma I Neo is the dependable, continuous-duty model in the Sigma Online Series. Built for round-the-clock production, it pairs a universal sealing head with in-built microprocessor control and built-in protection alarms, so packaging and quality teams get a consistent, tamper-evident seal across most bottle and container formats.
32 ft/min
Max Line Speed
20–120 mm
Cap Range
60 kg
Net Weight
100% Air-Cooled
No Water Requirement
32 ft/min
Max Line Speed
20 to 120 mm
Cap Size Range
60 kg
Net Weight
230V 1-Ph
Power Input
Universal
Sealing Head
100% Air-Cooled
Cooling Type
Dependable Induction Sealing for Every Production Line
The Sigma I Neo is known for trouble-free, reliable performance. Around the world and around the clock, these induction cap sealing machines run continuous-duty operations across a wide range of industrial applications, and the Sigma I Neo is designed to seal at up to 32 feet per minute.
Five decades of induction sealing R&D have been applied to almost every container shape and size, which is why factory managers and packaging engineers reach for it first: ease of operation, repeatable seals, and a build made for sustained output. If your product is filled in a container, whatever its shape and size, the Sigma I Neo will seal it at your line speed.
How the Sigma I Neo Seals Your Containers
The Sigma I Neo seals without contact. A capped container passes under the sealing head (Sealing coil), and an electromagnetic field bonds the foil liner to the container to create a hermetic, tamper-evident seal.
1
Capped Container Enters
Filled, capped containers move along the conveyor toward the sealing head (Sealing coil) at your set line speed.
2
Passes Under the Sealing Head (Sealing Coil)
Each container passes beneath the universal sealing head, with no contact between machine and cap.
3
Foil Liner Heats
The electromagnetic field heats the foil liner inside the cap, melting its bonding layer.
4
Hermetic Seal Forms
The liner bonds to the container rim, forming a leak-proof, tamper-evident seal as the container exits.
Why Choose the Sigma I Neo
The features that make the Sigma I Neo a dependable, low-effort sealer for demanding production lines.
Easy to Move
The machine is mounted on a wheel-based unit, so it can be relocated quickly from one line to another with minimal disruption.
Saves Power
Latest solid-state semiconductor technology delivers more than 90% power conversion efficiency, so the machine draws less power for the same work.
Safety & Protection Alarms
Built-in protection circuitry guards against over-current, over-voltage and over-temperature, included at no extra cost.
In-Built Microprocessor Control
Microprocessor control keeps sealing consistent and repeatable across long production runs.
Universal Sealing Head
A universal sealing head covers a wide range of closures, available as a flat, deep tunnel, peep tunnel or customized head.
User-Friendly Operation
No tuning and no tools. Plug into a 230V single-phase mains supply and seal, using simple digital soft-touch membranes.
Closure, Sealing-Head & Application Fit
Type of Closures
- CRC (child-resistant) caps
- Dome caps
- Sports caps (spout caps)
- Snap-on caps
- CT/Flat caps
- Flip-top caps
- Conical caps
- Cap sizes 20 mm to 120 mm
Sealing-Head Options
- Standard flat sealing head
- Deep Tunnel sealing head
- Customized sealing head
- Suited to almost any closure design
Containers & Use
- Glass and all plastic containers (HDPE/PP/PET)
- Sealed regardless of shape and size
- Run at your desired line speed
- Suited to high-volume production line
Optional Value-Added Accessories
Add inline detection, rejection and control where your quality and compliance requirements demand it.
Detection
- No-cap detector
- No-foil detector
- Bottle jamming detector
- High / crooked cap detector
- Bottle counter
Rejection & Control
- Auto reject system
- Reject bottle verification
- Conveyor stop system
- Auto start / stop system
Production & Alarms
- Recipe storage & recall
- Batch processors
- Tower light & alarm
- Excess / consecutive faults alarm
Sigma I Neo in Production
Replace the placeholders below with actual machine, sealing-head and production-line photos before publishing.
Full Machine View
Universal Sealing Head
Soft-touch control panel
Line Integration
Wheel-Mounted Mobility
Hermetic Foil Seal
See the Sigma I Neo Seal Your Bottles
Bring your container, cap and foil, and our applications team will show the Sigma I Neo sealing your closures. We will confirm the right sealing head, validate your line speed, and walk through the optional detection and reject accessories your quality team needs.
- Machine matched to your closure type and cap size
- Line-speed validation against your throughput
- Sealing-head selection: flat, deep tunnel, peep tunnel or customized
- Accessory and line-integration guidance
Watch the Sigma I Neo in Action
See the sealing process on a live line, then download the brochure for full specifications.
Industries the Sigma I Neo Serves
Sigma CapSeal builds sealing lines for manufacturers worldwide. The Sigma I Neo’s closure range and continuous-duty design suit each of these sectors.
Healthcare & Pharma
Tamper-evident, leak-proof seals for pharmaceutical bottles and CRC closures.
Personal Care
Dome, spout and snap-on closures across lotions, creams and toiletries.
Dairy
Hermetic foil seals for dairy bottles and containers.
Food & Beverages
A wide cap range and sealing-head choice for food and beverage closures.
Agro Chemicals
Secure sealing for agrochemical containers and spout caps.
Petro Chemicals
Reliable foil sealing for petrochemical packaging.
Confectionery & Bakery
Foil seals for jars and containers across confectionery and bakery lines.
Speciality Chemicals
Customized sealing heads for specialty chemical closures.
Drops Into Your Existing Line With Minimal Effort
The Sigma I Neo runs on a single 230V single-phase mains supply with no tuning and no tools to set up. Its wheel-based unit makes relocation between lines straightforward, and the universal sealing head adapts to your closures without a machine change.
For inline quality control, add optional detection and rejection: no-cap and no-foil detectors, a conveyor stop system, auto reject and reject bottle verification. Microprocessor control and digital soft-touch membranes keep operation simple for line teams.
Sigma I Neo Technical Specifications
Parameter summary for engineering evaluation and line specification.
- Parameter
- Sigma I Neo Specification
Max. Line Speed
32 feet/min
Cap Size Range
20 mm – 120 mm
Net Weight
60 kg / 132 lbs
Power Input
230V AC ± 10%, single phase, 50/60 Hz
Dimensions
65″ (H) × 24.5″ (W) × 29.5″ (L)
Cooling
100% air-cooled
Sealing Head
Universal: flat / deep tunnel / peep tunnel / customized
Control
In-built microprocessor control; digital soft-touch membranes
Protection
Built-in alarms: over-current, over-voltage, over-temperature
Optional Accessories
Detection, rejection & control
Footprint variations, power draw and certification details: contact Sigma CapSeal applications engineering. Configuration varies with cap and closure type.
50+
Years of Experience
85+
Countries Served
Global
Reach & Service
MNC
Client References
Responsive Service
Sigma CapSeal pairs precision engineering with responsive after-sales service, so your line stays supported well beyond installation.
Why Choose Sigma Capseal
Sigma CapSeal designs, manufactures and supports reliable induction sealing and cap and closure automation that improves product safety, line efficiency and packaging integrity for manufacturers across FMCG, pharmaceutical, personal care, chemicals and food industries.
With five decades of domain expertise, hands-on R&D and close partnerships with multinational customers, the Sigma I Neo reflects a simple commitment: keep your products safe, your seals consistent, and your production lines running.
Frequently Asked Questions: Sigma l Neo
Common questions from packaging engineers, plant managers and quality teams evaluating the Sigma I Neo.
What cap sizes does the Sigma I Neo seal?
The Sigma I Neo seals cap diameters from 20 mm to 120 mm, covering most bottle and container closures on a single machine.
Is the Sigma I Neo air-cooled or water-cooled?
It is a 100% air-cooled induction sealer, with no water requirements — no external chiller or water supply needed.
What does it weigh and what are its dimensions?
Net weight is 60 kg / 132 lbs. Dimensions are 65″ (H) × 24.5″ (W) × 29.5″ (L). The unit is wheel-mounted for easy line relocation.
Which industries is it used in?
Healthcare and pharma, food and beverages, dairy, personal care, agrochemicals, petrochemicals, specialty chemicals, and confectionery and bakery.
Does it need special set-up or tuning?
No. It requires no tuning and no tools, with in-built microprocessor control, digital soft-touch membranes, and built-in alarms for over-current, over-voltage and over-temperature.
What is the maximum line speed?
It is designed to seal at a maximum line speed of 32 feet per minute.
What power supply does it need?
It runs on 230V AC ± 10%, single phase, 50/60 Hz. There is no tuning and no tools required: plug it into a single-phase mains supply and seal.
Which closure types can it seal?
CRC, dome, sports (spout), snap-on, CT/Flat, Flip Top and conical caps, using a flat, deep tunnel, peep tunnel or customized sealing head.
What optional accessories are available?
No-cap and no-foil detectors, bottle jamming detector, bottle counter, high/crooked cap detector, conveyor stop, auto reject, reject bottle verification, recipe storage and recall, batch processors, tower light and alarm, and more.
Ready to Specify the Sigma I Neo for Your Line?
Talk to a Sigma CapSeal applications engineer. Bring your container, cap and foil, and we will confirm the sealing head, line speed and accessories for your line.
