Sigma CapSeal

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Sigma CapSeal Induction Cap Sealing Machine

Lotion Pump Assembly Machines

Built for Exact Assembly, Every Time.

Automated lotion pump assembly machine showing component feeding systems, assembly stations, and conveyor-based production workflow.
The machine comprises a precision-fabricated base with a machined top plate, ensuring close accuracy throughout the assembly process. Pump components are fed via vibratory bowls and linear feeders onto a common conveyor, which transports multiple pallets, each equipped with four pockets, to various assembly stations.
At these stations, components are sequentially picked up from chutes and placed or pressed into the pallets using a pneumatically operated pick-and-place arrangement. Once assembly is complete, dip tubes are inserted, and the assembled units undergo leakage inspection.
Depending on the inspection results, the units are discharged into either the reject or accept bins for further processing.
Industrial HMI touchscreen panel used for machine control, process monitoring, and production line automation.
All electrical items used are of standard make. PLC & HMI are of Mitsubishi/ Delta make.
Industrial photoelectric sensor used for product detection, positioning, and automation control on packaging and manufacturing lines.
All pneumatic items used are of FESTO / SMC make.
Technical Specification

Power Requirement

Features

All vibratory bowl feeders (12 Nos)
7.0 KW
Conveyor Motors (2Nos)
1.5 KW
Dip Tube Insert Motor (Stepper motor)
0.4KW
Rotary Star Wheel (7nos. Stepper motor)

1.5KW

Total Power
10.4KW
Air Consumption
25 CFM for Cylinders only at 6 bar 12 Vibrators free air (Continuously open)
Production Capacity
100 to 110 Assembly / min
Machine Layout
6000 (L) x 4100 (W) x 1500 (H)
Cross-sectional view of a lotion pump dispenser showing internal components, spring mechanism, and dispensing pathway.

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Our team is dedicated to providing personalized solutions that meet your specific needs. Whether you require expert advice, detailed information, or custom sealing solutions, we’re here to assist you every step of the way.
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What Clients Say About Us

Trusted by clients in 85+ countries, our solutions speak for themselves. Read what our customers have to say about our quality, service, and reliability.

Induction Cap Sealing for Confectionery Packaging – Cadbury

We’ve been using Sigma CapSeal’s induction sealing machines for over five years now, and the experience has been exceptional. Their equipment is robust, easy to integrate, and has significantly improved our packaging efficiency. What stands out the most is their after-sales support — always prompt and professional. Truly a partner we can rely on.

Ricky Smith, Plant Manager, Global PharmaTech
Induction Cap Sealing for Confectionery Packaging – Cadbury

We’ve been using Sigma CapSeal’s induction sealing machines for over five years now, and the experience has been exceptional. Their equipment is robust, easy to integrate, and has significantly improved our packaging efficiency. What stands out the most is their after-sales support — always prompt and professional. Truly a partner we can rely on.

Vijay Avalaskar
Induction Cap Sealing for Confectionery Packaging – Cadbury
We’ve been using Sigma CapSeal’s induction sealing machines for over five years now, and the experience has been exceptional. Their equipment is robust, easy to integrate, and has significantly improved our packaging efficiency. What stands out the most is their after-sales support — always prompt and professional. Truly a partner we can rely on.
Ricky Smith, Plant Manager, Global PharmaTech

Feel Free to Get in touch!